Poka Yoke Assembly Workstation

Poka Yoke Assembly Workstation


 The poka-yoke assembly workstation is a crucial solution to prevent errors in manual component assembly, addressing challenges associated with manual picking. The term "poka-yoke" translates to "error prevention" in Japanese, emphasizing its role in eliminating unforeseeable costs.

This workstation incorporates poka-yoke-gate doors or sensors to avoid the accidental selection of incorrect components. These doors act as physical barriers and visual aids, similar to a pick-to-light system, guiding employees systematically to the correct component container. Sensors monitor the operator's manual activity, ensuring precision.

Key features and benefits include error prevention through physical barriers, a guided process reducing the need for extensive searches, material replenishment accuracy using sensors, and visual instructions displayed on a screen for clarity. The system is efficient, quick to set up, customizable, compatible with various control systems, and flexible for upgrades.

Employees access step-by-step work instructions through a user-friendly display screen, ensuring flawless material replenishment. The poka-yoke assembly workstation enhances the overall assembly process by combining efficiency, customization, compatibility, and adaptability.



  1. Our systems help to improve quality and cut delivery times.
  2. They reduce tension in the components supply chain and allow successful adaptation to personalised production and delivery deadlines.
  3. Flexibility and ease-of-use are key in our technology.


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